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Teapots cracking just above foot when filled with boiling water.


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I’ve made at least 5 teapots.  All but one have cracked when boiling water is poured into them.  The crack is always in the same spot, right above the foot and cracks pretty much all the way around the bottom.  None of the teapots had any cracks after they were bisqued.  I’ve used 2 different kinds of clay.  The teapots were not all fired in the same firing.  I made sure the kiln was completely cooled to room temperature before opening the kiln.  If anyone has any ideas I would really appreciate some help.  Thank you.

Nancy

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1 hour ago, MaineMorrisPottery said:

I’ve made at least 5 teapots.  All but one have cracked when boiling water is poured into them.  The crack is always in the same spot, right above the foot and cracks pretty much all the way around the bottom.  None of the teapots had any cracks after they were bisqued.  I’ve used 2 different kinds of clay.  The teapots were not all fired in the same firing.  I made sure the kiln was completely cooled to room temperature before opening the kiln.  If anyone has any ideas I would really appreciate some help.  Thank you.

Nancy

Pictures for sure would help with opinions can you post some 

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To follow up with what Hulk said, section the next teapot you throw to check the wall and base thickness to make sure you are not causing undue stress when the pot dries. It may not show up during the bisque and glaze firing but when you pour hot water into the teapot, the wall will expand more quickly than the foot area causing the cracking if you have uneven thickness.

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Hi, So you are pouring boiling water into your teapots? Hmmmm! Wonder if it wouldn't be better to fill pot with hot tap water before, let warm up pot, then try your boiling water. . . after it has stopped boiling. I always do this with my own, and tell customers the same, as heat shock can really stress the pot, especially around the base as that is the thickest part of most teapots and  the thermal expansion between walls and base is not the same. Pictures will help, but I think that is your problem.

 

best,

Pres

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One possibility could be the clay body.  I had this same thing happening and found out it was the Hawthorn fireclay that had an extraordinary amount of super fine silica because of where they were getting it in their mine.  i completely changed my clay body formula so that no clay was  more than 20% of the formula. Fast forward to testing... finished glaze fired pieces were placed in the freezer for 24hrs  then removed and boiling water poured in.....  zero cracks in all pieces.

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Varying thickness after triming the foot.

And what Pres said.

Always warm the pot...made for hotter tea and my old mum used to drink tea soooo hot but sthing to do with the tea making process rather than the pot as water poured in to warm pot was boiling...though just a little water

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Pres and Denice,  I do suggest pre warming the pot.  I even tell the client what my grandmother always did.  Put a knife in the pot then pour the boiled water into the teapot over the knife and it dissipates the heat.  The person who bought the last teapot l, after I tested it at home first, did use the knife and it still happened!

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34 minutes ago, Russ said:

Fast forward to testing... finished glaze fired pieces were placed in the freezer for 24hrs  then removed and boiling water poured in.....  zero cracks in all pieces.

+1 for this.

Teapot shouldn't have to be mollycoddled to prevent cracks. For the brewing flavour or temperature warm the teapot if you like but no way should it crack without doing this.

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40 minutes ago, Russ said:

One possibility could be the clay body.  I had this same thing happening and found out it was the Hawthorn fireclay that had an extraordinary amount of super fine silica because of where they were getting it in their mine.  i completely changed my clay body formula so that no clay was  more than 20% of the formula. Fast forward to testing... finished glaze fired pieces were placed in the freezer for 24hrs  then removed and boiling water poured in.....  zero cracks in all pieces.

Cristabolite inversion?

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Maybe make one with no footring or start  by cutting a few trimmed ones to see how thin you are getting both sides of footring.  This could be the problem. Had a few high footed teamugs do this and this was the reason.  Just saying.

All teapots cracking or a few per batch.

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One other possible cause is too much glaze or using a runny glaze on the inside of the pot. Maybe when you are pouring the glaze out it is taking a while and the inside has a thicker than normal application? If the glaze is too thick at the bottom of the pot, and if the glaze doesn't shrink at the same rate as your clay body during firing, the thick glaze pooled at the foot is creating a stress crack and the sudden temperature change is causing it to fracture along the spot where the thick glaze ends and the clay wall begins. 

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Had exactly this happen with a 15” round casserole dish I made out of a nice porcelain.  First use in the oven the whole bottom cracked off just around the foot ring so neatly that I was able to save the (slip decorated) bottom and turn it into a nice cheese plate.  Fine, tight clay bodies with small particle size and lots of glass in them when fired, do not like thermal shock is what I learned from that.  So I would bet that the clay body is the issue in that use.

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No foot at all really, Babs.  The outside line of the pot was just straight down the wall (right past the level of where the bottom was inside) with a slight turn in at the very bottom outside to create a small shadow line.  Amazing how it almost sheared off all the way around, just slightly below the level of the inside bottom.

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