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Glaze Disappeared during firing


lanniec

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I have been using Mayco Fundamentals with a clear coat for about 3 years. Yesterday I had a full load, used the same settings I always use, with the only difference being I have started to use an external fan on the controller board (on the external heat sinks) because I've had two glaze loads this summer that shut down because my kiln board reached 180 degrees. All pieces came out fine except for 3, which have no glaze on them.
Do you know why this would happen? I've attached a photo of one of the pieces where there is no glaze left. It was glazed the same as the other two chickens. I've examined it carefully, there is no glaze anywhere, not even in the recesses. There were about 6 pieces each on two levels. All but 3 of the 12 came out fine. The 3 that lost their glaze were on the top shelf. But the others on the top shelf are fine. Thanks for you help.

Chicken Glaze.jpg

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All painted the same. Same number of coats, painted at the same time. The other two that the glaze/underglaze vanished were the same as the two glazed in the photo. In total, 12 glazed with Mayco fundamentals with a clear coat over the top. Same as I’ve been doing for 3 years. It’s really baffling to me!

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@lanniec Back to my question, is all the clay the same?  What is that clay?  I live in Colorado and get my clay from Stoneleaf, do you?  and what temp are you firing to? Do you think Elves snuck in and switched some chickens??  Just kidding, but I cannot think of a reason 3 of them would do that.  I have had underglaze fade on pieces (pink, maroon, etc) but Basil doesn't even look shiny!  

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I also get my clay from Stoneleaf. Laguna Mid-fire clay. I’ve been using the same clay, same glaze, same kiln, same firing time and temp (to 2167 with 15 min hold) for 3 years. The only difference is that I have an external fan on for the first time to keep my board temp below 180.  It’s so strange that only 3 of 12 did this. Nothing shiny on any of the 3 and the other 9 are great. They look like I fired them without using glaze. But I glazed all 12 the same. It is as if the glaze vanished. I have an email to Mayco. 

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16 hours ago, lanniec said:

All painted the same. Same number of coats, painted at the same time. The other two that the glaze/underglaze vanished were the same as the two glazed in the photo.

A weird glaze result is one thing, but it's really hard to believe that an under-glaze could completely disappear on firing. Let alone four different under-glazes: red, orange, black & light green.

Sorry, but to err is human.

Edited by PeterH
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17 hours ago, lanniec said:

I also get my clay from Stoneleaf. Laguna Mid-fire clay. I’ve been using the same clay, same glaze, same kiln, same firing time and temp (to 2167 with 15 min hold) for 3 years. The only difference is that I have an external fan on for the first time to keep my board temp below 180.  It’s so strange that only 3 of 12 did this. Nothing shiny on any of the 3 and the other 9 are great. They look like I fired them without using glaze. But I glazed all 12 the same. It is as if the glaze vanished. I have an email to Mayco. 

Is the clay Whitestone?

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You mention that all the pieces that came out like this were on the top shelf. Is there a possibility the top shelf was cooler than the rest of the kiln, and this glaze is only sintered and therefore still opaque? Counterintuitively, the top shelf of the kiln can often be a bit cooler than the bottom.

If so, I’d refire them in the middle or bottom of the kiln and see if that sorts them out. 

 

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On 9/16/2024 at 12:35 AM, lanniec said:
. There were about 6 pieces each on two levels. All but 3 of the 12 came out fine. The 3 that lost their glaze were on the top shelf. But the others on the top shelf are fine. Thanks for you help.

 

@Callie Beller Diesel seems there were 6 pieces on that top shelf, three beautiful, three  blah.

Still betting on human error here:-))

but interested on out come. If O P had the nerve to break one flawed one , all may be revealed.

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