Spencer Posted December 7, 2011 Report Share Posted December 7, 2011 Stumbled upon this forum searching for an answer to a mistake made. Some of my students used the wrong clay, Cone 06 and then glazed it with Cone 6 glaze. I fired it at Cone 06 in fear of it melting. It of course looks horrible and I was wondering what would happen if I fired the same pottery a second time but this time at Cone 6. I am assuming it would still deform and melt, but I thought I would check with people who have more experience then I do. Thanks for your time Spence Link to comment Share on other sites More sharing options...
scoobydoozie Posted December 7, 2011 Report Share Posted December 7, 2011 Stumbled upon this forum searching for an answer to a mistake made. Some of my students used the wrong clay, Cone 06 and then glazed it with Cone 6 glaze. I fired it at Cone 06 in fear of it melting. It of course looks horrible and I was wondering what would happen if I fired the same pottery a second time but this time at Cone 6. I am assuming it would still deform and melt, but I thought I would check with people who have more experience then I do. Thanks for your time Spence You said you fired a cone 06 clay at cone 06 and feared it would melt?? Is your post correct? Cone 06 is lower than Cone 6 and the cone they clay should have been fired at, so the clay would not "melt" at that cone/temperature. However, it probably would melt at Cone 6 if it is a cone 06 clay body. Unless somebody else has an idea, I think this may be lost pieces and a learning experience. Link to comment Share on other sites More sharing options...
Spencer Posted December 7, 2011 Author Report Share Posted December 7, 2011 Stumbled upon this forum searching for an answer to a mistake made. Some of my students used the wrong clay, Cone 06 and then glazed it with Cone 6 glaze. I fired it at Cone 06 in fear of it melting. It of course looks horrible and I was wondering what would happen if I fired the same pottery a second time but this time at Cone 6. I am assuming it would still deform and melt, but I thought I would check with people who have more experience then I do. Thanks for your time Spence You said you fired a cone 06 clay at cone 06 and feared it would melt?? Is your post correct? Cone 06 is lower than Cone 6 and the cone they clay should have been fired at, so the clay would not "melt" at that cone/temperature. However, it probably would melt at Cone 6 if it is a cone 06 clay body. Unless somebody else has an idea, I think this may be lost pieces and a learning experience. Thanks a lot for the help. Just to clarify, the manufacturer told me that due to the fact it was Cone 6 glaze, that if I fired the clay body that was Cone 06 that it would melt which I understand. However, I was wondering if fired a second time, but this time at Cone 6, would it still melt or would it further activate the glaze. I am sure it is a lost situation, but had to research it as I am sure an accident like this will happen again. Thanks again Link to comment Share on other sites More sharing options...
Pres Posted December 7, 2011 Report Share Posted December 7, 2011 Stumbled upon this forum searching for an answer to a mistake made. Some of my students used the wrong clay, Cone 06 and then glazed it with Cone 6 glaze. I fired it at Cone 06 in fear of it melting. It of course looks horrible and I was wondering what would happen if I fired the same pottery a second time but this time at Cone 6. I am assuming it would still deform and melt, but I thought I would check with people who have more experience then I do. Thanks for your time Spence You said you fired a cone 06 clay at cone 06 and feared it would melt?? Is your post correct? Cone 06 is lower than Cone 6 and the cone they clay should have been fired at, so the clay would not "melt" at that cone/temperature. However, it probably would melt at Cone 6 if it is a cone 06 clay body. Unless somebody else has an idea, I think this may be lost pieces and a learning experience. Thanks a lot for the help. Just to clarify, the manufacturer told me that due to the fact it was Cone 6 glaze, that if I fired the clay body that was Cone 06 that it would melt which I understand. However, I was wondering if fired a second time, but this time at Cone 6, would it still melt or would it further activate the glaze. I am sure it is a lost situation, but had to research it as I am sure an accident like this will happen again. Thanks again Do not fire the 06 clay to 6! Some clays have a wide firing range, but you are probably dealing with a clay that is 06 earthenware, where the usual limit is about 2000F. When you are above 2000 you are into stoneware ranges and the clay is made to handle the higher temp. If you were to fire the clay body you have, no matter how many times fired to 06, in a cone 6 firing you would end up with bloated-slumped pots if really lucky, but probably a kiln full of melted glass that would require $$$ to repair the kiln. The cone 6 glaze has nothing to do with the way the clay body will handle the firing. Best bet if they have not been fired is to wash them off, and glaze with 06 glazes. You may even be able to scrape off the glaze if they have been fired at 06-otherwise chalk it up to a lesson of experience. Link to comment Share on other sites More sharing options...
Spencer Posted December 7, 2011 Author Report Share Posted December 7, 2011 Stumbled upon this forum searching for an answer to a mistake made. Some of my students used the wrong clay, Cone 06 and then glazed it with Cone 6 glaze. I fired it at Cone 06 in fear of it melting. It of course looks horrible and I was wondering what would happen if I fired the same pottery a second time but this time at Cone 6. I am assuming it would still deform and melt, but I thought I would check with people who have more experience then I do. Thanks for your time Spence You said you fired a cone 06 clay at cone 06 and feared it would melt?? Is your post correct? Cone 06 is lower than Cone 6 and the cone they clay should have been fired at, so the clay would not "melt" at that cone/temperature. However, it probably would melt at Cone 6 if it is a cone 06 clay body. Unless somebody else has an idea, I think this may be lost pieces and a learning experience. Thanks a lot for the help. Just to clarify, the manufacturer told me that due to the fact it was Cone 6 glaze, that if I fired the clay body that was Cone 06 that it would melt which I understand. However, I was wondering if fired a second time, but this time at Cone 6, would it still melt or would it further activate the glaze. I am sure it is a lost situation, but had to research it as I am sure an accident like this will happen again. Thanks again Do not fire the 06 clay to 6! Some clays have a wide firing range, but you are probably dealing with a clay that is 06 earthenware, where the usual limit is about 2000F. When you are above 2000 you are into stoneware ranges and the clay is made to handle the higher temp. If you were to fire the clay body you have, no matter how many times fired to 06, in a cone 6 firing you would end up with bloated-slumped pots if really lucky, but probably a kiln full of melted glass that would require $$$ to repair the kiln. The cone 6 glaze has nothing to do with the way the clay body will handle the firing. Best bet if they have not been fired is to wash them off, and glaze with 06 glazes. You may even be able to scrape off the glaze if they have been fired at 06-otherwise chalk it up to a lesson of experience. Thanks a ton. I will make sure I store the 06 clay and the 6 clay in different cupboards from now on!! Spence Link to comment Share on other sites More sharing options...
ayjay Posted December 7, 2011 Report Share Posted December 7, 2011 Thanks a ton. I will make sure I store the 06 clay and the 6 clay in different cupboards from now on!! Spence It might be a better idea to just have two different coloured clays. Link to comment Share on other sites More sharing options...
Kabe Posted December 8, 2011 Report Share Posted December 8, 2011 Thanks a ton. I will make sure I store the 06 clay and the 6 clay in different cupboards from now on!! Spence It might be a better idea to just have two different coloured clays. I agree with Ayjay two different colored clays would help. Another concern is if the students are throwing all their old clay into the same reclaim tub. The two clays would need to be kept separate there too. kabe Link to comment Share on other sites More sharing options...
Marcia Selsor Posted December 8, 2011 Report Share Posted December 8, 2011 Just unloaded a ^9 kiln in which one of my students glazed ^04 Longhorn Red earthenware with a ^9 glaze. In loading 28 shelves of pots , I missed catching it.This has been explained many times in the studio but some people are dense! The large handbuilt earthenware mug melted and took out two pieces by other students. The earthenware did not melt as badly as I would have expected. I would have expected a puddle. Instead we have a Dali surreal melting mug attached to two vases of stoneware clay. I agree ..DO NOT FIRE ^06 clay to ^6. Marcia Link to comment Share on other sites More sharing options...
Spencer Posted December 8, 2011 Author Report Share Posted December 8, 2011 Thanks to everyone, clearly found a great source here for ideas and advice. Take it easy Link to comment Share on other sites More sharing options...
Benhim Posted December 9, 2011 Report Share Posted December 9, 2011 You'll melt the earthenware into bubbly blistery puddles all over your kiln if you fire cone 06 clay to cone 6. It will ruin your kiln probably rendering it unable to be repaired. Link to comment Share on other sites More sharing options...
OffCenter Posted December 9, 2011 Report Share Posted December 9, 2011 Just curious, Spencer, how long have you been teaching ceramics? Jim Link to comment Share on other sites More sharing options...
Pres Posted December 12, 2011 Report Share Posted December 12, 2011 Just unloaded a ^9 kiln in which one of my students glazed ^04 Longhorn Red earthenware with a ^9 glaze. In loading 28 shelves of pots , I missed catching it.This has been explained many times in the studio but some people are dense! The large handbuilt earthenware mug melted and took out two pieces by other students. The earthenware did not melt as badly as I would have expected. I would have expected a puddle. Instead we have a Dali surreal melting mug attached to two vases of stoneware clay. I agree ..DO NOT FIRE ^06 clay to ^6. Marcia One of the reasons I never had two different firing clays in the ceramics studio. I was often "donated" clay by other schools or teachers mostly earthenwares. These I sent on to schools that I knew were using the lower firing clays. It always seemed that no matter how I would try to keep them separated they would get mixed up or used-so I only kept one firing temp around after the first few years. In my own studio I use a white and a brown that are same firing characteristics. It makes it easier to make slips to mix, and do inlays etc when I wish to. Link to comment Share on other sites More sharing options...
Spencer Posted December 12, 2011 Author Report Share Posted December 12, 2011 Just unloaded a ^9 kiln in which one of my students glazed ^04 Longhorn Red earthenware with a ^9 glaze. In loading 28 shelves of pots , I missed catching it.This has been explained many times in the studio but some people are dense! The large handbuilt earthenware mug melted and took out two pieces by other students. The earthenware did not melt as badly as I would have expected. I would have expected a puddle. Instead we have a Dali surreal melting mug attached to two vases of stoneware clay. I agree ..DO NOT FIRE ^06 clay to ^6. Marcia One of the reasons I never had two different firing clays in the ceramics studio. I was often "donated" clay by other schools or teachers mostly earthenwares. These I sent on to schools that I knew were using the lower firing clays. It always seemed that no matter how I would try to keep them separated they would get mixed up or used-so I only kept one firing temp around after the first few years. In my own studio I use a white and a brown that are same firing characteristics. It makes it easier to make slips to mix, and do inlays etc when I wish to. Thanks again for the ideas everyone. Take care Link to comment Share on other sites More sharing options...
Marcia Selsor Posted December 16, 2011 Report Share Posted December 16, 2011 Just unloaded a ^9 kiln in which one of my students glazed ^04 Longhorn Red earthenware with a ^9 glaze. In loading 28 shelves of pots , I missed catching it.This has been explained many times in the studio but some people are dense! The large handbuilt earthenware mug melted and took out two pieces by other students. The earthenware did not melt as badly as I would have expected. I would have expected a puddle. Instead we have a Dali surreal melting mug attached to two vases of stoneware clay. I agree ..DO NOT FIRE ^06 clay to ^6. Marcia One of the reasons I never had two different firing clays in the ceramics studio. I was often "donated" clay by other schools or teachers mostly earthenwares. These I sent on to schools that I knew were using the lower firing clays. It always seemed that no matter how I would try to keep them separated they would get mixed up or used-so I only kept one firing temp around after the first few years. In my own studio I use a white and a brown that are same firing characteristics. It makes it easier to make slips to mix, and do inlays etc when I wish to. Pres, I agree, but I filled in at the last minute and had a stocked studio with 4 clay types and 3 temperature ranges. Scary! It takes a lot of monitoring and repetitive explanations. Marcia Link to comment Share on other sites More sharing options...
Pres Posted December 17, 2011 Report Share Posted December 17, 2011 Just unloaded a ^9 kiln in which one of my students glazed ^04 Longhorn Red earthenware with a ^9 glaze. In loading 28 shelves of pots , I missed catching it.This has been explained many times in the studio but some people are dense! The large handbuilt earthenware mug melted and took out two pieces by other students. The earthenware did not melt as badly as I would have expected. I would have expected a puddle. Instead we have a Dali surreal melting mug attached to two vases of stoneware clay. I agree ..DO NOT FIRE ^06 clay to ^6. Marcia One of the reasons I never had two different firing clays in the ceramics studio. I was often "donated" clay by other schools or teachers mostly earthenwares. These I sent on to schools that I knew were using the lower firing clays. It always seemed that no matter how I would try to keep them separated they would get mixed up or used-so I only kept one firing temp around after the first few years. In my own studio I use a white and a brown that are same firing characteristics. It makes it easier to make slips to mix, and do inlays etc when I wish to. Pres, I agree, but I filled in at the last minute and had a stocked studio with 4 clay types and 3 temperature ranges. Scary! It takes a lot of monitoring and repetitive explanations. Marcia Whew! what an organizational nightmare. I would probably solve that problem by getting out a different clay/glaze set for different projects. It also would lead into some great discussions of clay bodies. We all have our favorite clays and firing temperatures, but as the recent article in Ceramics Monthly states there is no good/bad of clay-just different. I myself hated ceramics before college as I believe that the unruly earthenware bodies we were using in grade school were high talc unplastic clays. Another thought would be separate work stations where the different clays were set up with glazes etc. There is an immense amount of teachable moments when working with different colored clays and different firing temps. I did use some white stoneware and brown at times. The amount of clean up between them stuck with the kids once they saw a brown smudge on one of their pots that was unwanted. After that the cleaning of tools became important to their work habits. Link to comment Share on other sites More sharing options...
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