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Spotty Glaze


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I have several pieces from my last firing, both red and white stone ware, cone 6. Also, two different glazes had the same problem, with spots where the glaze came out extremely thin, just a touch of color. Its like the glaze slid off the piece. Attached is an example on the white stone ware.

 

Any ideas what happened?

post-13967-0-74782300-1433796115_thumb.jpg

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OK, crawling make since.  I had just never seen spots this large.  I had a lot of trouble with the last batch of glazes I mixed up.  One was gelling and thick.  But when I added water it just became runny and prolonged the drying.  I am thinking it was over flocculated.

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OK, crawling make since.  I had just never seen spots this large.  I had a lot of trouble with the last batch of glazes I mixed up.  One was gelling and thick.  But when I added water it just became runny and prolonged the drying.  I am thinking it was over flocculated.

 

That's very possible. And when the water content is too high the clay can become over saturated and lead to crawling.

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So far anything I've had that has crawled has been because the glaze was on too thick, but I know that's not the only possibility. My dad just had six pieces in his last kiln load that he dipped in the same glaze and every single one crawled beyond belief all around the rims because of too-thick glaze application. Looked very much like your photo. Before that I'd seen it mostly on the center of plates. 

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Giselle,

 

Im sure that was the problem.  I had added water to these two glazes that crawled, but they were over flocculated, so the addition of the water didn't help.   I will add some epson salt and dip test tiles before I use the glaze again.  Maybe I used to much bentonite when mixing.

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Epsom salt is a strong flocculant, adding that to an already overflocculated glaze will result in pudding.  

 

Try some Darvan 7 or sodium silicate.  In the past, Calgon was also used as a deflocculant (it contained soduim polyphosphate) but I think they changed the formula and I don't know if the new stuff works as a defloc agent.  Someone here probably has tried it and can verify.

 

Good luck.

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  • 3 months later...

Is it an option to let it settle and pour off some water, or would that take too long? (Please forgive me if that's a silly question. I've never used dipped glazes.)

It's not a dumb question. If you leave it overnight, it *ought* to settle out somewhat, especially if there's too much water. Skim as much as you can out and reserve. Mix your glaze back up and check your specific gravity with a clear plastic drinking cup that you calibrate to 100 mL on your scale. (100 g of water = 100mL) Add the reserved water back in as needed. When you get it to the right application consistency, record this number for future use.

It seems like cone six must be rather prone to this kind of consistency problem.

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