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Calgon Bath Bead Mother Of Pearl Glaze Recipe


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Long ago I took a Glaze and Firing Course at a local Community College and learned about using Calgon Bath Beads to achieve a very lustery Mother of Pearl effect. Of course, after housrs of hunting through notes and the course manual (3 inches thick) I can't find the information. Does anyone know about this glazing method. Some brief Google searches only lead me to very expensive commercial glazes.

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the recipe may have needed to be deflocculated. Maybe they used the calgon beads for that.Calgon use to contain phosfates that worked.Today we use darvon 7 or liquid sodium silicate. So, good luck finding that recipe. Silver nitrate can make an etched mother of pearl when using it to fume an atmosphere..

 

 

Marcia

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Prior the mid-1980s, the active ingredient in Calgon water softener was sodium hexametaphosphate. In addition to its usage as a laundry aid, the sodium made it an excellent, readily available deflocculant for ceramic purposes (as well as agricultural soil testing). It was commonly listed in ceramic texts and instructional materials. However, due to environmental concerns (principally wastewater treatment and river pollution) phosphates have been generally banned from laundry products in the USA. Calgon was reformulated to use other chemicals to achieve its intended laundry result, but no longer functions as a deflocculant for ceramic purposes. As Marcia notes, we now use sodium silicate, Darvon, and to a lesser extent, soda ash for deflocculation. I don't know what the substitution ratio would be for old Calgon vs. any of these other deflocculants. Further, I wonder if some of that mother of pearl effect came from the phosphate content of the old Calgon?

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Whats long ago?40 years 30 years -20 years-this may be as Dick says a long ago it worked and now it does not

Like lead in gasoline -long ago they had it in all gas.Now its gone

or paint and lead-long ago it was in most paints now its now.

Mother of Pearl in my 44 years was a luster firing process -I still have a1/2 quart of it in a glass bottle.

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From the Leaman Pottery post :
"... I ... learned about using Calgon Bath Beads to achieve a very lustery Mother of Pearl effect .... . Does anyone know about this glazing method"?

 

My conclusion is  that the Calgon beads were added as a major glaze ingredient, not as a deflocculant.
 
Dick White posted: "Prior the mid-1980s, the active ingredient in Calgon water softener was sodium hexametaphosphate."
 
If the Calgon beads were a major component in the glaze you should look for a commercial source of sodium hexametaphosphate (SHMP) [(NaPO3)6].
 
I regularly use Trisodium phosphate (TSP) [(Na3PO4)(H2O)12] as a glaze ingredient to add phosphorus to the melt -- up to 25 %wt in one glaze recipe.  It is available as a paint remover and cleanser at most hardware, paint, and some grocery stores.

 

 

As far as the glaze is concerned the difference between TSP and SHMP is in the sodium to phosphorus ratio.  TSP has Na/P of 3 while SHMP has Na/P of 1.  Phosphorus oxide is a network former (glass former) and also promotes the Mother of pearl (opalescence)  effect in the glaze. The sodium that comes along with the phosphate is just more (R2O) 'flux' in the glaze.

 

If I were going to try to produce glaze with an "MoP luster' glaze, I would start with a clear glaze I already have experience with and make a line blend test using  say 2, 4, 8, 12, 16 pct phosphate to the recipe and see what happens.  Assume the test glazes will run (probably won't) and protect the kiln shelf just in case!

 
Concerning the floc-defloc:
Both materials are water soluble and either can change the glaze slurry properties when used in 'trace' amounts.  When  TSP or SHMP is used as a significant ingredient to the glaze recipe proper, the concentrations are high enough that the floc-defloc issues are irrelevant. 
 

 
LT

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