Thanks to both of you for your advice. I’ve just double checked and one of my clay bodies has a top temperature of 1220 centigrade so I reckon thats why my tiles are sometimes bloating. The other pieces were made from reclaim clay and have some of the same clay mixed in. Its not happening in any other clay.
Mystery solved- so now I wont be wasting so much time decorating pieces that are likely to bloat. Thank you!