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Tile Deformation And Tension


Mark C.

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This title is for Nerd I figured you will see it.

I was wonder if you had seen this piece in the latest Ceramic Industry magazine (feb 2016 vol 166 issue#2) or online at their site. Subscriptions are free. Anyway there is some good stuff on tile making process on the industrial level

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I get the paper magazine subscription-there is a web subscribing as well-both are free but you need to register.You need to reregister every year to keep current.

feb 2016 vol 166 issue#2

www.ceramicindustry.com

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Mark:

Was reading article from a science/technology resource on clay body formulations. Found it very interesting that they are beginning to move away from the Seger Unity Formula into percentage levels based on "light", "medium" and "heavy" kaolin and ball clay. Noting a maximum of certain minerals such as FE @ 3%. Curious to see what new formulation methods they end up adopting.

 

http://www.ceramicindustry.com/publications/3 < click here LT

 

Nerd

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They have been doing wafer/bisquit pressing for almost a decade now. 3/16" talc body in the center with a veneer of porcelain on the top and bottom. Talc is much more stable and denser. They by all accounts dry press, with 4% or less moisture. Of course if we all had room for 100ton presses we could do that too: and skip the bisque firing all together.

Nerd

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Was reading article from a science/technology resource on clay body formulations. Found it very interesting that they are beginning to move away from the Seger Unity Formula into percentage levels based on "light", "medium" and "heavy" kaolin and ball clay. Noting a maximum of certain minerals such as FE @ 3%. Curious to see what new formulation methods they end up adopting.

 

http://www.ceramicin...publications/3 < click here LT

 

Nerd

 

Sounds very interesting, but I'm having problems finding it. Would it be possible for you to post the articles title?

 

Regards, Peter

 

I couldn't find it in the March 2016 issue your link takes me to, and I'm having no luck with the search facilities.

Titles like Understanding Clay Body Formulation sound promising, but I can find little mention of kaolin and none

of heavy/medium/light forms (whatever they might be).

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Mark: thanks but I'd already managed to get access to the Deformations and Tensions article.

I'd thought that Nerd/Tom was referencing another article in the same journal, and I was majestically

failing to find it.

 

Nerd: thanks, found it.

 

Regards, Peter

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Mark:

 

"The specimen appears concave. The curve shows a negative peak at 600°C, after the glass transition (a quartz to b quartz) occurring in the ceramic body."

 

This is a point I have long questioned and long wondered about. In reading articles about glass: this same temperature is stated as the critical annealing temp to avoid expansion problems. They are suggesting that COE issues can be resolved by paying close attention to this temperature range. Also suggesting that if holds or cooling is controlled during this temp that crazing and other COE issues will not be present regardless if clay and glaze COE are mismatched. I strongly suspect that  technology will be changing our thinking in the very near future. Currently, the quartz inversion temp is the only issue on our radar.

 

Nerd

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