PeterH

I think this is the right manual Duncan Energy-Saver ES & EA Instruction Manual LX851 https://eadn-wc04-7751283.nxedge.io/wp-content/uploads/LX851_Duncan_Energy_Saver_Owner_Manual.pdf On p13 it says What is the relationship between your "clock-face" numbers and any labels on the on the kiln, such as ... and why doesn't this picture show anything that obviously corresponds to the "low" marking mentioned in the manual? Unless "off" in the picture is the equivalent of "low" in the manual? Which makes some operational sense (as you report that it does heat up the kiln) but no linguistic sense.

Still a very good question.

First a brief statement of the pros and cons from Understanding the Deflocculation Process in Slip Casting https://tinyurl.com/2p96x33r BTW https://digitalfire.com/ is a great site for background reading So, it's a bit more complicated than simply adding x% of a deflocculant. For a given clay/water mix you are basically trying to add defloculant to achieve a low viscosity, while keeping safely away from the over-deflocculation ... and hoping that the result doesn't gel unacceptably. A comprehensive process to do this from scratch is given in: Determining Dispersant Additions for Casting Slips https://tinyurl.com/34khjunr Even if you don't do things this way it gives a clearer picture of what you are trying to achieve. PS I understand that the modern polymer deflocculants (eg Darvan) give superior results, are easier/more-foolproof to use, and damage the moulds less. While many sodium silicate based slips also benefit from the addition of soda-ash/sodium-carbonate. [Warning: Darvan should be store above 10°C.]

Any relevance, or are there too many non-standard cables about? Thermocouple Cable Colour Chart https://www.pyrosales.com.au/blog/thermocouple-information/thermocouple-cable-colour-chart/ ...and https://www.hgsind.com/videos/how-identify-thermocouple-wire-color In this video we’ll be focusing on the ANSI wire color coding used by the United States and Canada.

... or type it in if you are having problems posting pictures.

Googled across this image transfer technique. It uses a laser-printed image to produce a one-time transfer "plate" needing to be inked up. How to Create an Underglaze Transfer using a Photocopy , Our Halloween Project https://www.baileypottery.com/blog/post/print-out-photocopy-transfer-in-halloween-style.html PS Sorry @oldlady's image transfer pics are gone. Some tiny snippets of Kim Kirchman’s work 30 second video of her painting an image https://www.youtube.com/watch?v=NVNuEJU5uQ8 A still of a different image being pulled, looking pretty crisp https://www.instagram.com/p/CRMUaH2DBQ8/ Low resolution video of an image transfer at 7:38ish in https://youtu.be/-txcJjLjQZ0?t=421

Can you post a close up of the plate?

This is a very informative site: Maturity https://digitalfire.com/glossary/maturity

BTW I quite like this colour combination, and the visual interaction with slightly blotchy background. ... its a manganese dendrite, typically formed by manganese rich water seeping into a crack in a limestone bed.

A low-tech way of achieving a deflocculated slip is find a bed of clay which deflocculates well when alkalies -- such as soda ash or wood ash -- are added. When this happens it can be because the clay contains tannins or lignite/lignates. Taking a more chemically informed and proactive route both tannins and alkali can be added directly, as in: Mechanisms for efficient clay dispersing effect with tannins and sodium hydroxide https://tinyurl.com/m5w2cyz8 Tannins appear to be fairly easily extracted from natural sources, and historically may already have been in use in the tanning industry. How to Extract Oak Tannins https://www.ehow.com/how_12001502_extract-oak-tannins.html A paper recommending the use of tannins for deflocculating drilling mud: Evaluation of a Naturally-derived Deflocculant (Terminalia Chebula) in Bentonite Dispersions https://tinyurl.com/5n6crm5r PS Also found this reference, but have not managed to access the text. The book is available for ~£35 ... I expect this relates to current practice, and is not inconsistent with the use of something more like water-slip than deflocculated slip.

Just maybe relevant: Slipcasting https://npceramics.wordpress.com/2017/09/06/slipcasting/ Historically, there’s seems to be some debate as to when slipcasting was actually ‘invented’. It is fairly widely documented as being a process that became established as a viable manufacturing method around 1745. This is when both deflocculated slips and plaster of Paris moulds were readily available. Prior to this ‘water slip’ had been used for casting, but it had a variety of disadvantages; the main on being the saturation of the moulds. This not only drastically shortened their working life, but it also took ages for the plaster to dry out between each casting. And any casts that were then successfully removed were prone to high rates of shrinkage and distortion, due to their high water content. Overall, this meant the failure rate from start to finish was uneconomically high. ... it then goes on to mention Peruvian panpipes My understanding is that the Dawson's paper you referenced is suggesting that the pipes were cast individually* and then joined by adding additional clay by hand. This sounds like a relatively undemanding requirement, so perhaps a relatively low-tech casting technology would be adequate. * Although the set of pipe moulds for a complete panpipe were held in a common structure. Chinese slipcasting is probably a different story, but so far I've only found statements that is was done and not found any description of the pots produced (let alone the process).

Robin Hopper confirms that the use of stains is OK in Mocha Diffusion https://ceramicartsnetwork.org/pottery-making-illustrated/pottery-making-illustrated-article/Mocha-Diffusion# A comparison of different "pigments" "acids" is given in An Exploration of the Variables Involved inCreating Mocha Diffusions https://francesgwilliamceramics.files.wordpress.com/2019/06/an-exploration-of-the-variables-involved-in-creating-mocha-diffusions-frances-gwilliam-st20086157.pdf ... on p21 it states that At stoneware temperature there is colour loss in the tendrils. The main body has the same metallic brown as it has at the unglazed earthenware stage, but is slightly shinier. When glazed the colour is almost completely absorbed. Even on the main body the colour vibrancy decreases significantly. The tendrils become very faint lines. Manganese Oxide works well initially as colourant for mocha diffusion, but I wouldn’t suggest using it above earthenware temperature with glaze. The colour stays mostly consistent through firing temperatures but is absorbed too much by the glaze at higher temperatures. PS Stumbled across these, which might be of interest A rather "different" style of feathering See https://www.youtube.com/watch?v=cSrWRWILaZo Thought provoking eye-candy Satisfying Mocha Diffusion Compilation https://www.youtube.com/watch?v=WjocYCaPsUM And a classroom science paper in Japanese (Google translate doesn't seem to work). Fractal growth method applicable in class: Fractal dimension and growth characteristics of Mocha diffusion patterns with surfactant https://tinyurl.com/mr3hfj6v The pattern when the dye solution containing polysorbate80, a surfactant, was dropped on a 1: 1 mass ratio of kaolin and water was analyzed. so it's definitely not a pottery experiment, but it does raise some interesting questions - would surfactants work instead of the usual "acids" (e.g. washing up liquid or dishwasher rinse aid) - as altering the concentration of the surfactant influences the "openness" of the pattern, would watering-down the concentration of the acid have a similar effect? Maybe 50:50?

Are you thinking about measuring the contact angle? My knowledge of the subject ends with its name, but here are a couple of google hits: Contact Angle: A Guide to Theory and Measurement https://www.ossila.com/pages/contact-angle-theory-measurement ... which a least has some helpful pictures Simple Contact Angle Measurement using a Smartphone (Easy Guide) https://www.youtube.com/watch?v=s3DrTJk3CFA ... which tries to offer a half-way house between judging things by eye and the use of specialised equipment

Two trivial points. They sell water-repellent treatments for windscreens. I don't expect they are food safe, but they might give you an idea how useful a really water repellent surface would be on an experimental spout. Not too certain about this, but epoxy may have a lowish surface tension. IIRC people have mentioned food-safe epoxy in other postings. Typical values of surface energy for materials and adhesives https://www.twi-global.com/technical-knowledge/faqs/faq-what-are-the-typical-values-of-surface-energy-for-materials-and-adhesives May be true Food Safe Epoxy – Helpful Guide about Food Grade Epoxy https://resin-expert.com/en/guide/food-safe-epoxy PS I expect that the matt surfaces of super-hydrophobic substances would get clogged over time (BTW I live in a very hard-water area). How to Prevent Teapots from Dripping https://news.softpedia.com/news/How-to-Prevent-Teapots-from-Dripping-125869.shtml

Don't go there, these formula use the "particle density" rather than the "bulk density". See wiki for the full story: https://en.wikipedia.org/wiki/Bulk_density https://en.wikipedia.org/wiki/Particle_density_(packed_density) But imagine a quantity of sand. It's weight is easy, but what is it's volume? You can measure it in a measuring cylinder, getting a value for sand plus inter-grain air. Or you can pour it into a measuring cylinder already containing some water, and see how much the volume increases (avoiding measuring any trapped air).

What is (probably) important is that you add the bentonite in very small quantities, preferably sprinkled over a significant area. Then allow a little time before agitation, as you really want the bentonite to drop through the surface into the water of its own accord. IIRC the way it would be done in a lab is to place all the bentonite in a thin line on a glazed tile. Then cut small lengths off the line as required with a sharp edge (traditionally a razor blade).

I assume you mean Can you elaboration on your problems? After an initial abortive attempt, I re-read it's documentation* and then it seemed to work fine for me. Mwet = your weight of glaze in bucket = 2640 Swet = your measured specific gravity = 1.42 Sdry = Brongniart’s recommended value = 2.6 giving Mdry = weight of glaze powder in the bucket = 2640*(1-1/1.42)/(1-1/2.6) Plugging this into google gives 1268.9 again * As they say in software engineering, if all else fails RTFM (read the f-ing manual). A tribute to the the fact that much of the available documentation is often inappropriate or of poor quality.

And if all else fails there are "equation solvers" about which can perform some of the legwork, such as: Equation Solver https://www.dcode.fr/equation-solver Input 60*1000/1.7 = 4/3*pi*(50/2)^2*55 - 4/3*pi*(50/2-t)^2*(55-t) v = 4/3*pi*(50/2)^2*55 c = 4/3*pi*(50/2-t)^2*(55-t) ... and ask it to solve for t gives you Only time I've had to use it so far was calculating the likely wall thickness of a Qvevra! ... and how sweet it still remembers the calculation for me.

I really hope it isn't necessary to try it, but I found this test method TECHNICAL NOTE -BENTONITE SWELL INDEX https://globalsynthetics.com.au/wp-content/uploads/2016/05/TECHNICAL-NOTE-SWELL-INDEX.pdf ASTM- D5890 is used to determine the swell index. A 2g sample of dried and finely ground bentonite clay is dispersed into a 100 ml graduated cylinder in 0.1g increments. A minimum of 10 minutes must pass between additions to allow for full hydration and settlement of the clay to the bottom of the cylinder. These steps are followed until the entire 2g sample has been added to the cylinder. The sample is then covered and protected from disturbances for a period of 16 - 24 hours, at which time the level of the settled and swollen clay is recorded to the nearest 0.5 ml. ... While the sodium bentonite clay utilized in Bentofix® GCLs typically meets a Swell Index in the range of 24 ml – 36 ml, the targeted minimum value is 24 ml /2 g. This minimum value will generally ensure the specified performance of a GCL product is achieved. Obviously 24-36 ml/2g = 60-90 ml/5g, and note (presumably active) dispersion of 0.1g increments. PS Should you try this -- and it gives an acceptable result -- maybe your bentonite is just extra difficult to wet. In which case using pre-slaked bentonite could be important helpful when making additions to your clay.

No I haven't used the calculator "in anger". It's not you maths, it's your modelling/physics that's leading you astray. IMHO it's a tricky and superficially misleading problem. After all a glaze is a "liquid" containing heavier-than water particles that aren't setting out (or at least only doing so slowly) and you don't meet too many of them. I've got a (very old) degree in maths & physics and still cannot just "see" what the formula should be, I have to go back to basics and start with: SG-of-glaze = weight-of-glaze/volume-of-glaze weight-of-glaze = weight-of-water + weight-of-glaze-powder volume-of-glaze = weight-of-water/SG-of water + weight-of-glaze-powder/SG-of-glaze-powder Once you can agree with that, the rest is just arithmetic. ... Or find a calculator to do it for you. Thank @Minfor the reference. PS Google makes quite a good calculator: enter 1371.1/1.0 + 1268.9/2.6 and you get ... I expect other browser do the same.

780 That's what the calculator gives me as well. SG of glaze 1.42, Weight of glaze in the bucket. Calculator gives weight of dry ingredients 1268.9g 5% of 1268.9 = 1268.9*5/100 = 63.444g stain ----------- So what's going on? First Brongniart's calculator gives results consistent with its model (glaze-powder is insoluble and has a typical SG of 2.6). Your figures are weight-of-glaze-powder= 1268.9, so weight of water = 2640 - 1268.9 = 1371.1 and SG = 1.42 Now volume-of-glaze = weight-of-water/SG-of water + weight-of-glaze-powder/SG-of-glaze-powder = 1371.1/1.0 + 1268.9/2.6 = 1859.1 So SG-of-glaze = weight/volume = 2640/1859.1 = 1.42 ----- Now you calculations gave weight-of-water = 1859, and weight-of-glaze-powder = 780 If this were true then ... volume-of-glaze = weight-of-water/SG-of water + weight-of-glaze-powder/SG-of-glaze-powder = 1859/1.0 + 780/SG-of-glaze-powder = 1859 + 780/SG-of-glaze-powder and SG-of-glaze = weight/volume = 2640/(1859 + 780/SG-of-glaze-powder) substituting SG-of-glaze-powder = infinity gives SG-of-glaze = 1.42 (the measured value) So the calculations you are performing assume that the insoluble glaze powder has an infinite SG (ie zero volume). Which obviously isn't true. -------------------- Double checking, if you apply the calculator with a stupidly high SG for for the dry ingredients it approaches you estimate for the dry weight.

terminological confusion? I think there is some terminological confusion here. When potters talk about stains they usually mean things like mason stains, which can be described as: Stains are dry powders made by firing selected oxides proportioned to produce stable crystals of consistent colour resistant to high temperatures and glaze attack. Ceramic stains are used to create coloured glazes, underglazes, and clays & slips.https://psh.ca/pages/mason-crysanthos-ceramic-glaze-stains (IMHO pigment would have been a much better choice of term, and seems to be what's used when describing paints or inks.) What you are referring to as a stain sounds more like an underglaze in potter-speak (or possibly a slip or an engobe). Underglazes are used in pottery to create designs and patterns that come up through the glaze covering them. This can give the surface more visual depth and character. Although they are often used under clear glazes, they can also be used under other, generally light-colored, transparent glazes. https://www.thesprucecrafts.com/what-are-underglazes-2746191 I'm definitely not saying your terminology is "wrong" in any sense. Just when talking about anything it minimizes confuse if we all use the same terminology. BTW I've used fairly random definitions plucked from the net, just to give an idea of their usage. @Min's suggestion that you post a picture of something close to what you are aiming for is a very good one, and the responses to it will help establish the the right pottery terminology (and products to use). PS A random selection of pictures of the craw glazes she mentioned at https://tinyurl.com/2865ec3z Ditto for reticulated glazes at https://tinyurl.com/yck9hmue ... but be warned some of them are difficult/antisocial to use/control (I remember one was described as "spits like an an orangutan in the kiln")

You want to use Brongniart's formula, which allows for the volume taken up by the (insoluble) glaze ingredients. You might start with http://www.potteryatoldtoolijooaschool.com/brongniarts_formula_made_easy.pdf ... a syringe is an easy way to measure specific gravity https://ratcitystudios.com/blog/2017/11/14/specific-gravity There is a calculate about https://pietermostert.github.io/SG_calc/html/brongniart.html

Interesting, but I don't think you need to buy it. Crushing Epsom Salts https://digitalfire.com/picture/2119 ... but I cannot see how it can take effect as quickly as the saturated epsom salt solution many recommend.

https://www.sciencedirect.com/sdfe/pdf/download/eid/1-s2.0-037851738490036X/first-page-pdf