Belgin Posted December 6, 2018 Report Share Posted December 6, 2018 Hi All, I have been getting cracks/ splits during both bisque and glaze firing and I dont understand how I can prevent from happening in future. The slabs are from Skarva paper porcelain tiles size 40 x 35 x 1cm thick . They are fired 1200 C with 40 min soak. Both firings were slow ( 13 hrs each) I used slab roller to roll out the slabs hoping that I will not face cracks but I was wrong. Any advice will be greatly appreciated. Thank you Belgin Link to comment Share on other sites More sharing options...
neilestrick Posted December 6, 2018 Report Share Posted December 6, 2018 That's a big tile! They're probably catching on the shelf, unable to expand and contract as needed during the firing process. Try firing them on a little bit of silica sand, something like 70 mesh. You don't need much, just a dusting. It will allow for more movement, but you'll still have an even, level surface for them to rest on. Link to comment Share on other sites More sharing options...
glazenerd Posted December 6, 2018 Report Share Posted December 6, 2018 Belgiin: I fire large format porcelain all the time: about the only thing I make.some are larger than the example you give. 1. Large format tile means large are surface contact with the kiln shelf- which equals drag as it shrinks. Let's say the shrinkage rate is 13%; that means it will move 13% as it is fired. You have to deal with that drag/ friction. 2. Because of its large size and footprint; it is susceptible to stress cracks/ fissures at the quartz inversion temperature. (563C). This means the kiln needs to be slowed down to 50C an hour climb from 520 to 600C; then back to your regular ramp. 3. Putting large mesh sand under the tile when firing will help it move/ reduce drag. if firing tile is an ongoing production item in your studio: then make your own custom tile sitters. I purchased regular tile setters and cut them into sections to fit large format tile. Now the surface contact is limited to a few points. I will dust the slots with sand sometimes: I fire much larger pieces than shown here. The largest porcelain pieces I have fired for counter tops were 28" x 28" x 1" thick. I lost 1 out of every 4.. Not too bad of failure rate given the size. i commonly single fire 16 x 18" x 1/2" custom tiles as seen below.. It can be done. T Link to comment Share on other sites More sharing options...
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