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Member Since 04 Oct 2011
Offline Last Active Feb 10 2016 01:29 PM

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How I Pack Pots For Shipping

02 December 2015 - 10:35 AM

Here's a series of photos showing how I pack a lidded vessel for shipping. The whole idea behind this is to create a double box type of package without actually using two boxes.


First I prepare the pot by putting a couple of layers of thin foam packing material between the upside down lid and the pot. Then I cover the piece with either bubble wrap or paper, whichever I have handy, and tape it up tight so the lid can't move. The bubble wrap/paper is just there to keep the tape off the pot. I do not ever use bubble wrap as a packing material. It's overpriced, and you have to use many layers of it for it to be effective. Foam sheets are cheaper, and do a better job of protecting lips and edges.


Attached File  Taped-Up.jpg   193.5KB   1 downloads


Then I put 3 inches or so of packing peanuts in the bottom of the box, followed by a sheet of cardboard. This, and all of the cardboard pieces I will be using, are there to keep the pot from migrating though the peanuts as the package gets jostled about in the shipping truck, as well as provide another layer of protection.


Attached File  Bottom-Baffle.jpg   168.61KB   1 downloads


Then I start adding peanuts. Once they reach about halfway up the pot, I put in the side baffles. Again, these provide a big flat surface that can't migrate through the peanuts, ensuring that the pot stays centered in the package.


Attached File  Side-Baffles.jpg   143.96KB   1 downloads


I continue filling with peanuts until they are about an inch above the pot, then add a final piece of cardboard to the top.


Attached File  Top-Baffle.jpg   141.79KB   1 downloads


Then I add more peanuts above the top cardboard baffle. Notice how they are mounded up higher than the box. This is so that I can compress them down as I tape up the box, so everything it nice and firm. During shipping the peanuts will settle a bit, so if they're not packed in super tight you'll end up with a loose packing job. Movement is what breaks things during shipping. If nothing can move, nothing will break.


Attached File  Peanuts.jpg   168.92KB   1 downloads


So there you have it. Piece of cake. I've always got odd sized boxes laying around that aren't suitable for shipping pots, so I cut those up and use them for the inner baffles. Reduce, reuse, recycle!

Question About Skutt 1227, L&l E28T-3 Or Equivalent

10 July 2015 - 01:38 PM

I have a customer who is thinking about buying an L&L E28T-3, which is the same size as the Skutt 1227, 28 wide by 27 tall. He wants to use it for cone 6 work. When run on 240 volt, single phase power, these models are only rated for cone 8. Skutt is telling him that it shouldn't really ever be fired to cone 6 much at all, that they are made for low fire work, while L&L says that they tend to burn out elements faster than normal at cone 6. My experience with my customers has not show this to be true. They seem to hold up just fine.


So my question to all of you is: Are you using a kiln of this size, which is rated for cone 8, to do cone 6 firings? Any issues?